Starting a food processing manufacturing unit can be a challenging task for entrepreneurs. These units help transform raw materials into high-value, usable food products. Setting up a food processing unit requires meticulous planning. Proper installation of food processing machinery is also essential within the unit. This guide highlights the steps required to turn a food processing business into reality.

Steps Required to Set Up a Food Processing Manufacturing Unit        

Market Analysis and Demand Assessment

Before validating the business concept, it is essential to analyse customer trends, including the growing demand for different types of food products. Some niche segments, such as organic and plant-based foods, have strong demand. Conducting thorough demand research is necessary before finalizing the type of food processing manufacturing unit to establish.

Develop a Robust Plan

A well-structured business plan is critical before setting up the unit. This business plan should include your company’s mission, a detailed market analysis of in-demand products, and product descriptions. The plan should also define the project workflow, based on which the machinery will be installed. Additionally, the plan should highlight quality control measures, financial projections, and marketing strategies.

Choose the Right Setup Location

Once the business plan is ready, it is essential to choose the location for the food processing machinery plant. Ideally, the unit should be close to raw material sources, as this reduces transportation and logistics costs. Proximity to major transport routes, including highways and railways, helps streamline production at a lower cost. To operate a food processing unit, essential utilities such as water, electricity, and proper waste disposal systems are required. Hence, it is essential to adhere to zoning regulations when choosing the setup location. 

Facility Design and Equipment Selection

For food processing machinery in India, selecting the appropriate facility design and equipment is essential. This promotes a smooth workflow and helps maintain proper hygiene standards. Facility design should include separate areas for the storage of raw materials, processed goods, and packaged food products. Along with proper facility design, ensuring comprehensive hygiene standards is essential to prevent contamination. Before setting up the processing machinery, it is important to ensure adequate drainage, proper ventilation, and smooth surfaces within the facility. 

Setup of Efficient Production Processes

Every food processing manufacturing unit needs to be set up in accordance with standard operating procedures (SOPs). By applying lean manufacturing techniques, waste can be reduced, and workflow improved. To ensure the success of the manufacturing process, it is essential to implement inventory management systems, which help control material flow and reduce spoilage.

Check Regulatory Compliance

The food processing industry is highly regulated. To set up a food processing manufacturing unit, an FSSAI registration or licence is required. Other regulatory requirements, such as the Shop and Establishment Act, pollution control clearances, fire safety certificates, and taxation requirements, should be considered before the manufacturing unit is set up.              

Setting up a food processing manufacturing unit is difficult; however, it is not impossible. At T&I Global Limited, we are redefining the standards of food processing machinery in India. With decades of engineering excellence and a global footprint, T&I Global Ltd has emerged as a trusted partner.