In the agri industry, we provide top-of-the-line machinery for processing a variety of crops, including fruits, vegetables, herbs, spices, grains, and seeds. Our comprehensive range of equipment enhances productivity and maintains the highest standards of quality and safety. They cover from sorting and washing to peeling, cutting, blanching, dewatering, and drying.
Root Vegetables – This group of plants store their energy and nutrients in their underground parts, known as roots or tubers. Some such commonly known vegetables include carrots, potatoes, beets, and onions. Some lesser-known varieties of this category are parsnips, turnips, and rutabagas. Root vegetables offer a rich source of vitamins, minerals, and dietary fiber. Vitamin C, vitamin A, potassium, and antioxidants, which contribute to overall health and wellbeing are the essential nutrients that are elements of the nutritional profile of root vegetables.
In addition to their nutritional benefits, the versatility of cooking the root vegetables is worthy of mention. They can be roasted, boiled, mashed, or incorporated into soups and stews, providing a hearty and flavourful component to various dishes. Many root vegetables have a naturally sweet taste that becomes even more pronounced when cooked, making them a delightful addition to both savory and sweet recipes.
In order to begin the dehydration process, the onions first need to be sorted and washed carefully. The sorting is done using the buffer bins and sorters. At this stage the onions are scrunitized very closely and cleaned to remove any dirt or debris with the help of flood washers, rod washers, and the like.
Once sorted, the next tedious task is of peeling the onions so as to ensure that there is minimal wastage. At these peeling stations, automated peeling machines efficiently remove the outer layers while inspection conveyors ensure only the highest quality onions proceed to the next stage. This step involves both automated systems and manual inspection to identify and remove any onions that do not meet our high standards.
Next, onions are precisely cut to the desired size and shape before undergoing blanching with hot water and steam blanchers. Blanching helps to inactivate enzymes that can affect flavor, color, and texture. It also helps to preserve the nutritional value of the onions. Cutting is crucial for ensuring uniformity in the dehydration process and the final product.
After blanching, dewatering vibrators are put to work to dewater the onions. These machines effectively reduce the moisture content of the onions to prepare them for drying. Dewatering is done to ensure optimal moisture content before being fed into the drying process. The feeders on the other hand, are designed to evenly distribute the onions onto the drying trays, ensuring uniform exposure to the drying air.
Onions are then fed into our state-of-the-art dryers, which utilize multi-stage drying technology to gently remove moisture while preserving flavor and texture. Once dried, onions are cooled to room temperature to ensure optimal quality. The cooling process ensures that the dehydrated onions maintain their optimal condition during storage and transportation.
Finally, dehydrated onions are carefully packed into retail or bulk packaging options, such as buffer bins, ensuring freshness and convenience for our clients. Proper storage is crucial for maintaining the quality of dehydrated onions. Our facilities are equipped to store the product in optimal conditions, protecting it from moisture, light, and other factors that could compromise quality.
Leafy vegetables are packed with essential vitamins and minerals that contribute to overall health and well-being. They are particularly rich in vitamins A, C, K, and several B vitamins. They are essential components of a healthy diet, known for their rich nutrient profiles and numerous health benefits. These vegetables are typically consumed for their tender leaves, although some may also include edible stems and flowers. Spinach, kale, lettuce, Swiss chard, and collard greens are among the common leafy vegetables that are consumed. Some other not very common ones are namely, arugula, mustard greens, and beet greens. These vegetables are very helpful anti-oxidants and have anti-inflammatory properties to their advantage. Leafy vegetables can be savored in a variety of forms such as raw in salads, steamed, blanched, sautéed, etc.
Similar to the other processes, the dehydration journey of the leafy vegetable with a thoroughly washing and cleaning. This is done to ensure that the leafy vegetables are devoid of any impurities. This is achieved using advanced washing lines that incorporate gentle agitation and high-pressure sprays to cleanse the leaves without causing damage. After this, the vegetables are closely scrutinized on inspection conveyors to ensure that only the finest produce proceeds to the next stage.
The next step includes the cutting of the vegetables into desired size and shape with precision. We achieve this with the help of our advanced chopper equipment. This machinery is designed to deliver consistent and uniform cuts, which is essential for even drying. High quality standards are maintained throughout the cutting process as well.
The freshness of the cut leafy vegetables is locked in by blanching them in hot water or steam blanchers. This involves briefly immersing the vegetables in hot water or exposing them to steam in specialized blanchers. Blanching inactivates enzymes that can cause deterioration, thereby locking in the freshness and vibrant color of the leaves. This step prevents the loss of essential nutrients from the vegetables
To ensure that optimal moisture content is with-held in the vegetables post blanching, they are dewatered. Vibratory, belt, or oscillating type feeders are used to dewater the leafy vegetables. By removing excess moisture, we ensure that the vegetables dry evenly and quickly, preventing the growth of microorganisms and preserving the quality of the final product. The dewatered leaves are then carefully fed into the drying system, ensuring an even distribution for optimal drying results.
State-of-the-art dryers are then employed to dry and cool the leafy vegetables as per requirement. They are dried through several stages while making sure that their nutritional value and texture are intact. Once dried, the vegetables are cooled to room temperature for optimal quality. This step is essential for stabilizing the product and preventing any moisture reabsorption, which can affect the quality and shelf life of the final product.
Finally, our premium dehydrated leafy vegetables are very carefully packed. They are packed either into retail or into bulk packaging options depending on the requirement of the customer. Our packaging options include airtight bags, vacuum-sealed containers, and bulk packaging solutions, all designed to protect the vegetables from moisture, light, and other environmental factors that could compromise their quality.
From the robust aroma to the richness in appearance they lend to each dish herbs have played a vital role in culinary arts. They are prized for their diverse flavours, aromas, and nutritional benefits. Beyond their culinary appeal, herbs and vegetables also boast a rich history of medicinal and therapeutic uses, revered for their healing properties and health-promoting qualities. Whether used as primary seasonings or subtle accents, herbs contribute unique flavour profiles that can elevate the overall dining experience. Additionally, many herbs offer various health benefits, such as antioxidant properties, vitamins, and minerals, making them not only flavorful but also nutritious additions to meals.
The process of dehydrating our herbs and vegetables begins with the precise sorting and washing of the produce on our specialized lines. Buffer bins and sorters are used to inspect each item to ensure they meet our high-quality criteria before undergoing a comprehensive cleaning to eliminate any contaminants.
Next, the herbs and vegetables undergo peeling and inspection to exercise quality control. Our inspection conveyors guarantee that only the best ingredients are selected for dehydration.
Once sorted and inspected, the herbs and vegetables are precisely cut to the desired size and shape using advanced cutting equipment. They are then blanched using hot water/steam blanchers to preserve their color, flavor, and nutritional value.
After blanching, the herbs and vegetables are dewatered using vibratory, belt, or oscillating type feeders to remove excess moisture. This step ensures optimal moisture content before the dehydration process begins.
The dehydrated herbs and vegetables are then fed into our state-of-the-art dryers, which employ multi-stage drying technology to gently remove moisture while maintaining their flavor and texture. Once dried, the products are cooled to room temperature for optimal quality.
Finally, the dehydrated herbs and vegetables are carefully packed into retail or bulk packaging options, such as buffer bins, to ensure freshness and convenience for our clients.
Spice is the life of every food; whether it is heavily spiced or lightly spiced, every food preparation needs some kind of spice. Despite the widespread requirement of all spices, some places may not be fortunate enough to find the fresh versions of each. This is when the dehydrated versions of all spices fill the void most effectively. Derived from various parts of plants, including seeds, bark, roots, and fruits, spices offer a diverse range of flavors and aromas that can transform even the simplest ingredients into culinary masterpieces. From the warm, earthy notes of cinnamon to the fiery kick of chili peppers and the pungent aroma of cloves, each spice brings its unique essence to the table. Beyond their role in enhancing flavor, spices also boast a rich history and cultural significance, often representing the essence of a region’s cuisine. The dehydration process at T & I Global guarantees top-notch dehydrated spice products for our valued clients. With careful attention to detail, advanced technology, and expertise, every step from sorting to packing is meticulously executed to achieve exceptional results.
Our spice dehydration journey commences with sorting and washing lines, where the spices are carefully sorted using buffer bins and sorters. Subsequently, they undergo thorough washing to eliminate any impurities and debris, ensuring only the finest quality spices proceed to the next stage.
Dewatering vibrators are employed to remove excess moisture from the spices. Vibratory, belt, or oscillating type feeders are utilized to facilitate smooth feeding into the drying equipment.
The dehydrated spices are then introduced into dryers to gently remove moisture. The flavor and texture are both retained in this process. Once dried, the spices are cooled to room temperature to preserve their quality.
Dehydrated spices may also be packed in sealed bags, jars, or containers to preserve freshness; in addition to retail or bulk packaging options like buffer bins. The aim of our premium packaging is to maintain spices' flavor, aroma, and nutrition, ensuring a delightful culinary experience. Special techniques such as vacuum sealing can extend shelf life by removing excess air and preventing oxidation. Clear labeling informs consumers about variety, origin, and usage instructions, aiding informed choices.
Serving as essential sources of nutrients and energy, grains and seeds are fundamental to global diets. Rich in carbohydrates, proteins, fibers, vitamins, and minerals, they contribute significantly to daily nutritional needs. Staple foods in the form of grains like wheat, rice, and corn are used globally. They provide sustained energy and promote digestive health for billions. Seeds, including chia, flax, and pumpkin, are nutritional powerhouses packed with healthy fats, antioxidants, and micronutrients. The importance of grains and seeds in food extends beyond nutrition; they are also crucial for food security and cultural heritage, forming the basis of traditional cuisines and agricultural practices worldwide.
T & I Global also has expertise in dehydration of grains and seeds such as sesame, sago, coriander, cumin, and cashew for our esteemed clients. Employing advanced technology and unparalleled expertise, we cautiously execute each step from sorting to packing to deliver superior results.
The journey of our grains and seeds dehydration begins at our sorting and feeding lines, carefully curated to handle raw materials with precision. Utilizing buffer bins, sorters, and a variety of feeders, we ensure that only the highest calibre grains and seeds advance to the subsequent stages of processing.
Next, the grains and seeds undergo thorough inspection to remove any impurities or defective pieces. Inspection conveyors are utilized to guarantee that only the highest quality grains and seeds are retained.
After thorough inspection, the grains and seeds proceed to our cutting-edge dryers, employing advanced single-stage, multi-stage, or vibratory drying techniques to delicately extract moisture while safeguarding their inherent qualities. Following this, the dehydrated grains and seeds undergo a cooling process to ensure they retain peak quality.
Our advanced packing techniques safeguard against moisture and contamination, preserving the nutritional integrity and flavor of the grains and seeds. Additionally, we offer customizable packaging solutions to cater to unique branding and marketing requirements, helping our clients deliver exceptional products to their customers. Ultimately, the dehydrated grains and seeds are carefully packed into retail or bulk packaging choices, ensuring they maintain their quality and freshness during transportation and storage.
Two/Three Stage Apron Dryer
Consumer-friendly, compact, cost-effective packaging.
Flood Washers are industrial machines designed to clean large volumes of materials such as seeds, grains, or other agricultural products using high-pressure water. These washers are widely used in the food processing, agriculture, and recycling industries to remove dirt, debris, and contaminants from raw materials.
TIGL is a ISO 9001:2015 certified company and Government recognized export house
